GEB 16650 3.7V 1600mAh Cylindrical Lithium-ion Battery Cell (Dual CR123A Replacement)

Grade-A GEB 16650 3.7V 1600mAh cylindrical Li-ion battery cell (Φ16.5×65.0mm, 40.0g, IR ≤ 55mΩ). Ideal rechargeable drop-in replacement for dual CR123A primary batteries in tactical flashlights and optoelectronics.

B2B Engineering Review & Pricing

Direct manufacturer supply, custom BMS telemetry, and CAD fit validation for OEM/ODM projects.

✔ Response target: Target response within 12 business hours during business hours; timing varies by inquiry complexity and working hours.
✔ Typical Lead Time: 7–10 business days for prototypes; 15–20 business days for mass production after final specification approval. Final timing is confirmed after tooling, testing, and order review.
✔ Shipping documentation: Applicable UN38.3 test documentation, MSDS/SDS, CE and Class 9 dangerous-goods requirements are confirmed per selected configuration and shipment.

Product Details

Direct Answer / Engineering Summary

The GEB 16650 3.7V 1600mAh Cylindrical Lithium-ion Battery Cell is an industrial-grade Grade-A rechargeable lithium cell engineered specifically as a rechargeable drop-in replacement for two series-connected primary CR123A / 16340 lithium batteries. Measuring Φ16.5 ± 0.2 mm in diameter and 65.0 ± 0.3 mm in length with a calibrated net weight of 40.0g ± 1.5g and internal AC resistance ≤ 55 mΩ, this cell perfectly fits standard 16.5mm-bore tactical flashlight bodies (SureFire, Streamlight, Elzetta) and professional optoelectronic equipment, eliminating high operating costs and environmental waste of disposable primary cells while delivering sustained 3.2A (2.0C) continuous discharge capability.

Engineering Overview

Product Overview

The GEB 16650 3.7V 1600mAh Cylindrical Lithium-ion Battery Cell (Dual CR123A Replacement) resolves the critical power dilemma in high-performance illumination and specialized instrumentation. While standard 18650 cells (Φ18mm) are too wide for tactical torches designed around 16.5mm-diameter CR123A cells, and using two RCR123A cells (8.4V hot off charger) can blow sensitive LED drivers, a single GEB 16650 provides 3.7V nominal (4.20V peak) with 1600mAh (5.92Wh) capacity. Built with high-integrity nickel-plated steel casing, integrated Current Interrupt Device (CID), and automated automated electrochemical sorting (ΔV ≤ 3mV, ΔR ≤ 2.0mΩ), it provides clean, stable power for tactical flashlights, weapon-mounted lights, thermal imaging scopes, night-vision devices, and portable field sensors.

Quick Reference

Product Specifications

Feature / Attribute Technical Specification
Battery Chemistry Lithium Cobalt Oxide / NCM (Li-ion 16650 Cylindrical)
Nominal Voltage & Capacity 3.7V / 1600mAh (5.92Wh total energy)
Physical Dimensions Φ16.5 ± 0.2 mm × H 65.0 ± 0.3 mm
Cell Net Weight Approx. 40.0g ± 1.5g
Internal AC Resistance (1kHz) ≤ 55 mΩ (@ 25°C fully charged state)
Continuous Discharge Rating 2.0C (3.2A continuous discharge)
Peak Pulse Discharge 3.0C (4.8A pulse ≤ 5s)
Target Applications Tactical flashlights, weapon-mounted illuminators, thermal scopes, 2× CR123A host retrofits
Terminal Form Factor Standard Flat Top (Optional Button Top / Pre-welded Solder Tabs)
Service Life / Endurance ≥ 500 cycles (@ 80% DoD, 25°C, 0.5C/0.5C)
Engineering Data

Technical Specifications

Parameter Value Test Conditions & Engineering Tolerances
Nominal Operating Voltage 3.7V Standard measurement @ 25°C, 0.2C rate
Upper Charge Voltage / Cutoff 4.20V ± 0.02V (CC/CV mode) Standard CC/CV charge regulation threshold
Discharge Lower Cutoff 2.75V – 3.00V ± 0.03V Safety low-voltage threshold
Internal AC Resistance (1kHz) ≤ 55 mΩ 1kHz AC impedance test @ 25°C
Cell Consistency Screening ΔV ≤ 3mV | ΔR ≤ 2.0mΩ Pre-assembly automated barcode classification SOP
Standard Charge Current 0.5C (800mA) CC/CV charge to 4.20V with 0.02C cutoff
Max Fast Charge Current 1.0C (1600mA) Thermal monitoring recommended
Operating Temperature Range Charge: 0~45°C | Discharge: -20~60°C Storage: -20~45°C (40%–50% SoC)
Engineering & Integration

Integration & Operational Boundary Conditions

Host Compatibility & Voltage Verification: Designed to replace dual 3.0V CR123A cells (6.0V nominal total) in flashlights and optoelectronic devices with buck-boost or wide-voltage driver circuits capable of running down to 3.0V. Ensure the device contact spring accommodates the 65.0mm length.

Thermal Envelope & Charging Parameters: Standard charge operating window is 0°C to 45°C; continuous discharge operating range is -20°C to 60°C. Avoid over-discharging below 2.75V to maintain cathode structural stability over repeated charge cycles.

B2B Procurement & Lead Times: Wholesale OEM/ODM orders available with customized button tops, clear heat-shrink sleeves, or pre-welded nickel solder tabs. Standard Class 9 dangerous goods export packaging and UN38.3 test summaries provided with every commercial shipment.

Engineering Validation

Equipment Compatibility & Engineering Fit Check

Before deploying GEB 16650 3.7V 1600mAh Cylindrical Lithium-ion Battery Cell (Dual CR123A Replacement), verify these verified electrical and mechanical boundary requirements:

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Voltage & Charge Cutoff: Nominal 3.7V (charging CC/CV cutoff at 4.2V); confirm charger algorithm strictly matches this chemistry.
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Capacity & Energy Budget: Rated at 1.6Ah; verify system run-time calculations under planned discharge currents.
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Physical Envelope: Specified at Φ16.5×65.0mm (±0.2mm); allow 5–10mm buffer in battery tray for expansion and lead harness.
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Cycle Reliability: Verified for ≥ 500 cycles (@ 80% DoD, 25°C, 0.5C/0.5C) under controlled DOD and thermal management.
💡 Custom Engineering Fit: Contact our Shenzhen engineering team to verify CAD models, custom wire leads, or BMS CANbus telemetry for this product.
Operational Suitability

Operational Boundary Conditions

✔ Recommended Fit & Use Cases:

  • Electronic devices and OEM packs matched with 3.7V / 1.6Ah power curves.
  • Commercial designs requiring high volumetric energy density and predictable discharge curves.
  • Projects requiring batch consistency with automated barcode impedance sorting.

⚠ Operational Constraints & Limits:

  • Do not discharge below minimum cutoff voltage or charge beyond 4.2V.
  • Maintain operational surface temperature within -20°C to +60°C discharge (0°C to +45°C charge).
  • Ensure connector polarity and pin assignment match system schematics prior to initial power-up.
First-Party Standards

First-Party Manufacturing SOP & Export Compliance

🏭 Automated Grading & Matching Cells classified via automated OCV/ACIR sorting (ΔV ≤ 2–3mV, ΔR ≤ 1.2mΩ) for tight pack balance.
🔬 Joint Integrity & Testing Laser or ultrasonic busbar welding with destructive pull test validation ≥ 5.0–8.0 kgf per terminal.
📦 Full Cycle Aging Verification 100% full charge-discharge cycle screening and thermal imaging prior to warehouse dispatch.
🌐 Export & Regulatory Clearance Supplied with certified UN38.3 test summaries, MSDS, 1.2m drop reports, and Class 9 DG shipping documentation.
Turnaround: 7–10 days prototypes; 15–20 days mass production per custom tooling requirements. View Verified Manufacturing Equipment & Testing Facility →

⚙ Engineering FAQ & B2B Procurement Specifications

What is the turnaround time for custom battery pack prototypes and mass production for GEB 16650 3.7V 1600mAh Cylindrical Lithium-ion Battery Cell (Dual CR123A Replacement)?
Custom prototype development typically requires 7 to 10 business days after CAD drawing approval and technical specification freeze. Commercial mass production turnaround is typically 15 to 20 business days. Standard OEM minimum order quantities (MOQ) start at 50 to 100 units depending on cell chemistry, custom mold tooling, and casing complexity.
Does GEB provide UN38.3 test summaries, MSDS, and Class 9 dangerous goods export compliance?
Yes. General Electronics Technology (GEB) provides complete first-party compliance verification for all industrial battery packs, including UN38.3 test reports, 1.2m drop test appraisal certificates, MSDS/SDS sheets, and certified dangerous goods packaging compliant with IATA air transport and IMDG maritime shipping regulations.
What smart telemetry protocols and BMS protection features are supported?
Our custom smart BMS architectures support industry-standard communication protocols including UAVCAN, CANbus 2.0B, SMBus, UART, and RS485. Integrated hardware protections include multi-tier over-voltage, over-discharge, continuous over-current, short-circuit, and dual-channel NTC thermal cutoff safeties with active cell balancing options.
What are the recommended continuous and peak burst discharge margins?
To maximize lifecycle endurance and electrochemical stability, we recommend designing with a 15% to 20% continuous discharge headroom margin under typical operating loads. Peak burst discharge ratings should strictly adhere to specified duration windows (typically ≤10 seconds) while ensuring pack operating temperatures remain below 65°C.

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