GEB 38120HP 3.2V 8Ah 15C High-Power Cylindrical LiFePO4 Battery Cell (120A Continuous, 38×120mm)

High-power Grade-A GEB 38120HP 3.2V 8Ah (25.6Wh) cylindrical LiFePO4 battery cell (Ø38.0×120.0mm, 310g) engineered with M6 threaded studs, delivering 15C (120A) continuous discharge and 2000+ cycles for starter batteries, EVs, and audio systems.

B2B Engineering Review & Pricing

Direct manufacturer supply, custom BMS telemetry, and CAD fit validation for OEM/ODM projects.

✔ Response target: Target response within 12 business hours during business hours; timing varies by inquiry complexity and working hours.
✔ Typical Lead Time: 7–10 business days for prototypes; 15–20 business days for mass production after final specification approval. Final timing is confirmed after tooling, testing, and order review.
✔ Shipping documentation: Applicable UN38.3 test documentation, MSDS/SDS, CE and Class 9 dangerous-goods requirements are confirmed per selected configuration and shipment.

Product Details

Direct Answer / Engineering Summary

The GEB 38120HP 3.2V 8Ah 15C High-Power Cylindrical LiFePO4 Battery Cell (120A Continuous, 38×120mm) is an industrial heavy-duty Lithium Iron Phosphate (LiFePO4) cylindrical cell engineered specifically for extreme high-drain motive and starting duties. Delivering a verified 3.2V nominal operating voltage, 8Ah rated capacity (25.6Wh energy), and an aggressive 15C continuous discharge capability (120A continuous) with pulse ratings up to 20C–25C (160A–200A ≤ 5s). Built with heavy-gauge nickel-plated steel casing (Ø 38.0 ± 0.5 mm × H 120.0 ± 1.0 mm) weighing approximately 310g, it features integrated dual M6 threaded screw stud terminals for high-torque copper busbar fastening, eliminating spot-welding limitations and ensuring ultra-low contact resistance (≤ 3.0 mΩ).

Engineering Overview

Product Overview

The GEB 38120HP 3.2V 8Ah 15C High-Power Cylindrical LiFePO4 Battery Cell is widely deployed in automotive engine starter batteries, high-output car audio competition banks, electric motorcycles, marine thrusters, and pulsed-power energy storage systems. Thanks to the chemical stability of its olivine LiFePO4 crystal lattice, the cell provides intrinsic thermal runaway protection even during extreme mechanical or electrical stress. Delivering 3.2V nominal voltage, 8Ah (8,000mAh) rated capacity, calibrated dimensions of Ø 38.0 ± 0.5 mm × H 120.0 ± 1.0 mm (excluding studs), and a cell weight of Approx. 310.0g ± 5.0g, it supports more than 2,000 deep discharge cycles at 1C rates.

Quick Reference

Product Specifications

Feature / Attribute Technical Specification
Battery Chemistry Lithium Iron Phosphate (LiFePO4 Power Type)
Nominal Voltage & Capacity 3.2V / 8Ah (8,000mAh, 25.6Wh)
Physical Dimensions & Weight Ø 38.0 ± 0.5 mm × H 120.0 ± 1.0 mm (Canister) / Approx. 310.0g ± 5.0g
Continuous Discharge Rating 15C continuous (120A continuous discharge)
Peak Pulse Discharge 20C–25C pulse (160A–200A pulse ≤ 5 seconds)
Terminal Architecture M6 Threaded Studs (Positive: M6 male, Negative: M6 female / male options)
Target Applications 12V/24V engine starter banks, competition car audio, electric motorcycles, high-drain AGVs
Baseline Cycle Life ≥ 2,000–3,000 cycles (@ 80% DoD, 25°C, 1.0C charge/discharge)
Engineering Data

Technical Specifications

Parameter Value Test Conditions & Engineering Tolerances
Nominal Operating Voltage 3.2V Standard 0.2C discharge test @ 25°C
Charge Voltage Cutoff 3.65V ± 0.03V LiFePO4 CC/CV mode, 0.02C termination current
Discharge Cutoff Voltage 2.00V–2.50V ± 0.05V Safety undervoltage threshold under heavy load
Standard Charge Current 0.5C–1.0C (4.0A to 8.0A) Maximum rapid charging current: 3.0C (24.0A)
Internal AC Resistance (1kHz) ≤ 3.0 mΩ Ultra-low 1kHz AC impedance @ 25°C fully charged
Cell Consistency Screening ΔV ≤ 2mV | ΔR ≤ 0.3mΩ Strict automated factory grading for modular high-current banks
Operating Temperature Range Charge: 0°C to 45°C | Discharge: -20°C to 65°C Storage: 15°C to 25°C (3.25V–3.30V storage state)
Engineering & Integration

Integration & Operational Boundary Conditions

Busbar Interconnection & Torque Specs: Use solid stamped copper busbars (minimum 15mm width × 2mm thickness) rated for 150A continuous. Tighten M6 terminal nuts with calibrated torque between 4.0 N·m and 4.5 N·m to avoid terminal stud thread stripping while ensuring zero contact resistance.

Cell Spacing & Cooling: When assembling multi-cell 4S (12.8V) or 8S (25.6V) banks, use dedicated 38mm modular plastic interlocking brackets with a 2mm–3mm air gap between cells for optimal thermal convective airflow under continuous high-amperage discharges.

B2B Procurement & Certifications: Supplied with copper connection links, stainless steel nuts/washers, UN38.3 compliance dossier, and MSDS documentation.

Engineering Validation

Equipment Compatibility & Engineering Fit Check

Before deploying GEB 38120HP 3.2V 8Ah 15C High-Power Cylindrical LiFePO4 Battery Cell (120A Continuous, 38×120mm), verify these verified electrical and mechanical boundary requirements:

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Voltage & Charge Cutoff: Nominal 3.2V (charging CC/CV cutoff at 3.65V); confirm charger algorithm strictly matches this chemistry.
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Capacity & Energy Budget: Rated at 8Ah; verify system run-time calculations under planned discharge currents.
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Physical Envelope: Specified at Ø 38.0 ± 0.5 mm × H 120.0 ± 1.0 mm; allow 5–10mm buffer in battery tray for expansion and lead harness.
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Cycle Reliability: Verified for ≥ 2,000–3,000 cycles (@ 80% DoD, 25°C, 1.0C) under controlled DOD and thermal management.
💡 Custom Engineering Fit: Contact our Shenzhen engineering team to verify CAD models, custom wire leads, or BMS CANbus telemetry for this product.
Operational Suitability

Operational Boundary Conditions

✔ Recommended Fit & Use Cases:

  • Electronic devices and OEM packs matched with 3.2V / 8Ah power curves.
  • Commercial designs requiring high volumetric energy density and predictable discharge curves.
  • Projects requiring batch consistency with automated barcode impedance sorting.

⚠ Operational Constraints & Limits:

  • Do not discharge below minimum cutoff voltage or charge beyond 3.65V.
  • Maintain operational surface temperature within -20°C to +60°C discharge (0°C to +45°C charge).
  • Ensure connector polarity and pin assignment match system schematics prior to initial power-up.
First-Party Standards

First-Party Manufacturing SOP & Export Compliance

🏭 Automated Grading & Matching Cells classified via automated OCV/ACIR sorting (ΔV ≤ 2–3mV, ΔR ≤ 1.2mΩ) for tight pack balance.
🔬 Joint Integrity & Testing Laser or ultrasonic busbar welding with destructive pull test validation ≥ 5.0–8.0 kgf per terminal.
📦 Full Cycle Aging Verification 100% full charge-discharge cycle screening and thermal imaging prior to warehouse dispatch.
🌐 Export & Regulatory Clearance Supplied with certified UN38.3 test summaries, MSDS, 1.2m drop reports, and Class 9 DG shipping documentation.
Turnaround: 7–10 days prototypes; 15–20 days mass production per custom tooling requirements. View Verified Manufacturing Equipment & Testing Facility →

⚙ Engineering FAQ & B2B Procurement Specifications

What is the turnaround time for custom battery pack prototypes and mass production for GEB 38120HP 3.2V 8Ah 15C High-Power Cylindrical LiFePO4 Battery Cell (120A Continuous, 38×120mm)?
Custom prototype development typically requires 7 to 10 business days after CAD drawing approval and technical specification freeze. Commercial mass production turnaround is typically 15 to 20 business days. Standard OEM minimum order quantities (MOQ) start at 50 to 100 units depending on cell chemistry, custom mold tooling, and casing complexity.
Does GEB provide UN38.3 test summaries, MSDS, and Class 9 dangerous goods export compliance?
Yes. General Electronics Technology (GEB) provides complete first-party compliance verification for all industrial battery packs, including UN38.3 test reports, 1.2m drop test appraisal certificates, MSDS/SDS sheets, and certified dangerous goods packaging compliant with IATA air transport and IMDG maritime shipping regulations.
What smart telemetry protocols and BMS protection features are supported?
Our custom smart BMS architectures support industry-standard communication protocols including UAVCAN, CANbus 2.0B, SMBus, UART, and RS485. Integrated hardware protections include multi-tier over-voltage, over-discharge, continuous over-current, short-circuit, and dual-channel NTC thermal cutoff safeties with active cell balancing options.
What are the recommended continuous and peak burst discharge margins?
To maximize lifecycle endurance and electrochemical stability, we recommend designing with a 15% to 20% continuous discharge headroom margin under typical operating loads. Peak burst discharge ratings should strictly adhere to specified duration windows (typically ≤10 seconds) while ensuring pack operating temperatures remain below 65°C.

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