22.2V 6S 16000mAh 25C High-Rate LiPo Battery Pack for Heavy-Lift Industrial UAVs

Heavy-payload 22.2V 6S 16000mAh 25C LiPo battery pack (Approx. 1920g, 68×74×185mm) delivering 400A continuous output with ultra-low IR and AS150 connectors for heavy-lift industrial multirotors and mapping drones.

B2B Engineering Review & Pricing

Direct manufacturer supply, custom BMS telemetry, and CAD fit validation for OEM/ODM projects.

✔ Response target: Target response within 12 business hours during business hours; timing varies by inquiry complexity and working hours.
✔ Typical Lead Time: 7–10 business days for prototypes; 15–20 business days for mass production after final specification approval. Final timing is confirmed after tooling, testing, and order review.
✔ Shipping documentation: Applicable UN38.3 test documentation, MSDS/SDS, CE and Class 9 dangerous-goods requirements are confirmed per selected configuration and shipment.

Product Details

Direct Answer / Engineering Summary

The 22.2V 6S 16000mAh 25C High-Rate LiPo Battery Pack for Heavy-Lift Industrial UAVs is a professional-grade high C-rate Lithium Polymer (LiPo) solution delivering a verified 22.2V nominal working voltage and 16,000mAh rated capacity with a continuous discharge capability of 25C. Engineered for commercial multirotor drones, eVTOL systems, and aerial survey platforms, this high-rate pack utilizes ultra-low internal resistance foil stacking and reinforced terminal tabs to sustain demanding continuous discharge loads with minimal voltage sag and controlled thermal rise.

Engineering Overview

Product Overview

The 22.2V 6S 16000mAh 25C High-Rate LiPo Battery Pack for Heavy-Lift Industrial UAVs is engineered for demanding commercial drone applications including agricultural crop spraying, LiDAR geographic surveying, and long-endurance security inspection. Delivering 22.2V nominal potential (6S1P) and 16000mAh rated capacity (355.2Wh total energy), this industrial flight pack sustains a continuous 25C discharge rating (400A continuous) and up to 50C burst delivery with minimal voltage sag under heavy motor loads. Built with anti-spark AS150 / XT90-S connectors and 10AWG ultra-flexible silicone wiring, it guarantees operational reliability and maximum payload endurance.

Quick Reference

Product Specifications

Feature / Attribute Technical Specification
Nominal Voltage & Energy 22.2V (6S LiPo) / 16000mAh (355.2Wh)
Continuous Discharge Rating 25C Continuous (400A)
Peak Burst Discharge Rating 50C Peak Pulse (≤ 5s, 800A)
Physical Dimensions & Weight Approx. 68 × 74 × 185 mm / Approx. 1920g (±30g)
Power & Balance Connectors AS150 Anti-Spark + XT90-S / JST-XH 6S Balance Lead
Charge Cutoff / Discharge Cutoff 25.2V (4.20V/cell) / 18.0V (3.00V/cell)
Maximum Rapid Charging Rate 3C Rapid Field Charging (48A)
Cycle Life ≥ 300–500 Heavy-Duty Flight Cycles
Engineering & Integration

Integration & Operational Boundary Conditions

Operating Temperature Envelope: Standard charge operating range is 0°C to 45°C; continuous discharge operating range is -20°C to 60°C. Long-term storage target should be maintained at 3.80V–3.85V per cell (approx. 40%–50% SoC) in a dry, climate-controlled environment.

BMS Protection Architecture: Compatible with custom smart BMS integrations supporting CANbus 2.0B, SMBus, UART, and RS485 telemetry protocols. Factory cutoff thresholds protect against over-charge, over-discharge, short-circuit, and cell thermal runaway.

B2B Procurement & Lead Times: Available for wholesale OEM/ODM procurement. Typical prototype sampling takes 7–10 business days, with mass production scaling within 15–20 business days. Standard Class 9 dangerous goods export packaging and UN38.3 test summaries provided with every shipment.

Engineering Validation

Equipment Compatibility & Engineering Fit Check

Before deploying 22.2V 6S 16000mAh 25C High-Rate LiPo Battery Pack for Heavy-Lift Industrial UAVs, verify these verified electrical and mechanical boundary requirements:

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Voltage & Charge Cutoff: Nominal 22.2V (charging CC/CV cutoff at 25.2V); confirm charger algorithm strictly matches this chemistry.
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Capacity & Energy Budget: Rated at 16Ah; verify system run-time calculations under planned discharge currents.
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Physical Envelope: Specified at 38×45×85mm; allow 5–10mm buffer in battery tray for expansion and lead harness.
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Cycle Reliability: Verified for ≥ 300–500 cycles (80% DoD @ 1C/5C) under controlled DOD and thermal management.
💡 Custom Engineering Fit: Contact our Shenzhen engineering team to verify CAD models, custom wire leads, or BMS CANbus telemetry for this product.
Operational Suitability

Operational Boundary Conditions

✔ Recommended Fit & Use Cases:

  • Industrial UAVs, FPV platforms, and robotics requiring rapid burst response at 22.2V.
  • Flight missions needing high energy density and stable voltage plateaus under heavy payload draw.
  • Applications demanding verified Class 9 / UN38.3 compliance for commercial field logistics.

⚠ Operational Constraints & Limits:

  • Do not discharge below minimum cutoff voltage or charge beyond 25.2V.
  • Maintain operational surface temperature within -20°C to +60°C discharge (0°C to +45°C charge).
  • Ensure connector polarity and pin assignment match system schematics prior to initial power-up.
First-Party Standards

First-Party Manufacturing SOP & Export Compliance

🏭 Automated Grading & Matching Cells classified via automated OCV/ACIR sorting (ΔV ≤ 2–3mV, ΔR ≤ 1.2mΩ) for tight pack balance.
🔬 Joint Integrity & Testing Laser or ultrasonic busbar welding with destructive pull test validation ≥ 5.0–8.0 kgf per terminal.
📦 Full Cycle Aging Verification 100% full charge-discharge cycle screening and thermal imaging prior to warehouse dispatch.
🌐 Export & Regulatory Clearance Supplied with certified UN38.3 test summaries, MSDS, 1.2m drop reports, and Class 9 DG shipping documentation.
Turnaround: 7–10 days prototypes; 15–20 days mass production per custom tooling requirements. View Verified Manufacturing Equipment & Testing Facility →

⚙ Engineering FAQ & B2B Procurement Specifications

What is the turnaround time for custom battery pack prototypes and mass production for 22.2V 6S 16000mAh 25C High-Rate LiPo Battery Pack for Heavy-Lift Industrial UAVs?
Custom prototype development typically requires 7 to 10 business days after CAD drawing approval and technical specification freeze. Commercial mass production turnaround is typically 15 to 20 business days. Standard OEM minimum order quantities (MOQ) start at 50 to 100 units depending on cell chemistry, custom mold tooling, and casing complexity.
Does GEB provide UN38.3 test summaries, MSDS, and Class 9 dangerous goods export compliance?
Yes. General Electronics Technology (GEB) provides complete first-party compliance verification for all industrial battery packs, including UN38.3 test reports, 1.2m drop test appraisal certificates, MSDS/SDS sheets, and certified dangerous goods packaging compliant with IATA air transport and IMDG maritime shipping regulations.
What smart telemetry protocols and BMS protection features are supported?
Our custom smart BMS architectures support industry-standard communication protocols including UAVCAN, CANbus 2.0B, SMBus, UART, and RS485. Integrated hardware protections include multi-tier over-voltage, over-discharge, continuous over-current, short-circuit, and dual-channel NTC thermal cutoff safeties with active cell balancing options.
What are the recommended continuous and peak burst discharge margins?
To maximize lifecycle endurance and electrochemical stability, we recommend designing with a 15% to 20% continuous discharge headroom margin under typical operating loads. Peak burst discharge ratings should strictly adhere to specified duration windows (typically ≤10 seconds) while ensuring pack operating temperatures remain below 65°C.

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